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Monday 20 May 2013

Quality of Water and Ice for Seafood Processing


Quality of Water and Ice for Seafood Processing
Water and ice are used for a number of purposes in fish handling and processing. In fish handling, water is mainly used for washing the raw material and the containers in which it is packed. In fish processing, water is used for washing the raw material, utensils, equipments, processing hall etc. It is used for glazing frozen fish, preparation of brine and ice manufacture. Water is also used in boilers and in heating /cooling systems. Ice used for chilling for fish during handling and at different stages of processing. Thus, fish handling and processing require a copious supply of potable water. On an average, 10-12 tones of water will be needed to process on tone of shrimps. The impurities present in the water and ice influence the quality of the finished product adversely.
Significance of examination of water
  Water is examined mainly for three types of characteristics: Physical, chemical, and bacteriological.
1.   Physical characteristics
The main Physical characteristics for which water is examined are colour, turbidity, odour, taste and pH.
a.      Colour and turbidity
               Some of the colors encountered in water and the probable reasons for these colours are presented in Table-1.
        Colour                                                                            Probable reasons
  Yellow and brown                                                    organic matter
  Yellowish brown tint                                                 Traces of iron
  Reddish brown                                                          Peat
  Green                                                                        Algae
  Brown                                                                      Colloidal manganese and iron
  Various colors                                                            industrial waste

Undissolved materials in water include inorganic substances such, as rock dust, clay, ferric hydroxide, calcium carbonate etc. and organic substances such as vegetable and animal matter, oils, fats, grease and microorganisms.
Size of undissolved materials may be in the colloidal range or as large as grains of sand. The larger granules settle down rapidly in quiescent water and are seen as sediment while the more finely divided particles remains suspended and are responsible for turbidity.  Water used for fish handling and processing should have no noticeable colour or turbidity.
b.       Odor and taste

Potable water should be of such a quality that it produces neither taste nor odor. Although the presence of odor is always accompanied by the presence of taste, it is possible for waters for waters to possess taste without odor. When this occurs it is usually due to the presence of an excess amount of certain saline and/or mineral constituents. The tastes due to the constituents are presented in Table2.
 Saline or mineral constituents           `                                               Taste

Common salt                                                                                   Brackish
Sodium sulphate                                                                               Saline
Iron, Manganese, Aluminum sulphate                                                Bitter
Or excess lime                                                                              

 The Presence of hydrogen sulphide imparts odor to the water. Contact with painted surface such as bituminous linings of tanks gives rise to taste and odor to water.  Contamination by organic matter from Sewage, manure, soil and vegetation imparts taste and odor to water. Growth of living matter such as algae, fungi etc. in water produce taste and odor.

c.       pH
 pH of water is an indication of acidity or alkalinity of water.  The pH range is 0-14.  Seven is neutral pH.  As the pH comes down from seven, the acidity will increases. Similarly as the pH goes up from seven alkalinity of the water will increases.  Water can be divided into 3 distinct classes on the basis of the pH value.   They are,
1.       pH 8 and above.  The water in this group contains no free carbon dioxide but carbonate, with or without bicarbonate.
2.      pH above 4.5 but below 8. The water in this class contains no carbonates, but contains free carbon dioxide and bicarbonates.
3.      pH 4.5 and below . The water in this class contains some free acids besides carbon dioxide.

Water having pH above 8.5 and below 4.5 are generally corrosive. Sewage and sewage effluents are generally neutral or faintly alkaline. Factory effluents are often acidic.

2. Chemical characteristics
Chemical characteristics may be divided into four groups; main mineral constituents, constituents relating to the organic quality of water, metals and toxic substances.
a.      Main mineral constituents
            Main characteristics under this group are total dissolved solids, hardness, alkalinity, chlorides and sulphates.
An estimation of total dissolved solids affords a valuable check on the result of more detailed analysis. Total dissolved solids also give information with regard to the quality of water. When large blocks of ice are prepared, the minerals dissolved in the water tend to concentrate in the central part, which, when solidified, becomes undesirably cloudy in appearance. Removal of the central part before solidifying and replacement by fresh water can be resorted to as a means of obtaining uniformly clear blocks. The total dissolved solid content should not exceed 300ppm for clear transparent ice.
            Hardness of water is due to the presence of bicarbonates, sulphates and chlorides of calcium and magnesium. Disadvantages of hard water are soap wastage, the production of adherent slime or curd in wash basins, baths and on textiles, being laundered and the formation of scale or fur in boilers, hot water pipes and household utensils.
Alkalinity above 100 ppm adversely affects the quality of the frozen prawn products, the defect being bleaching on cooking.
            In most waters, the whole of the chloride is present in combination with sodium as sodium chloride. Near the sea the influx of sea water is indicated by an increase in chlorides and hardness.
b.       Constituents relating to the organic quality of the water
            The characteristics in the group are free and saline ammonia, albuminoid ammonia, nitrite, nitrate etc.
            Almost all the natural water contains traces of ammonium salts. By distillation of such water the ammonia is carried over in the distillate. This ammonia is free ammonia (free and saline ammonia). A further quantity of ammonia can be obtained by adding a strong alkaline solution of potassium permanganate to the concentrated water and continuing the distillation. This is albumininod ammonia which is produced by the oxidation and hydrolysis of the nitrogenous organic matter present in the water.

             Some of the sources from where free and saline ammonia may be derived are the following: Rain water contains traces, the first fall containing the most. All fertile Soils and all decaying vegetable and animal matter contain free ammonia. Nitrifying organism convert free ammonia into nitrates, while ferruginous sands convert nitrates into ammonia. Urine of man and animals yields large quantities of ammonium carbonate; hence sewage is rich in free ammonia.
            Estimation of albuminoid ammonia is the most sensitive chemical test for organic pollution, when taken in conjunction with the free and saline ammonia, nitrate and nitrite contents. The free ammonia and albuminoid ammonia contents should be considered together, since their relative proportion is more important than the actual quantities. The reasons are discussed below. In all sewages and many sewage effluents, the amount of free ammonia greatly exceeds that of the albuminoid ammonia. In the crude sewage, the free ammonia is 2.5    times more than albuminoid ammonia. Hence, in many cases, sewage, pollution is indicated when a natural or untreated water yields more free ammonia than albuminoid ammonia.  Decaying vegetable matter in water yields more albuminoid ammonia than free ammonia. During chlorination, if organic matter is present in water, its demand must be satisfied before any chlorine is available for germicidal action. Presence of free and saline ammonia in amounts more than traces cause considerable retardation of sterilization.
            Nitrates are present in most waters. Their only concern with purity and wholesomeness relates to considerations of pollution by sewage or manure, since they may be derived from the oxidation of nitrogenous organic matter of animal origin. The more efficient the progress of sewage purification, the less is the amount of nitrogen as free ammonia and the greater the amount of nitrogen as nitrites and nitrates.
c.        Metals
             The characteristics under this group are iron, manganese, zinc and copper. Iron in excess of 0.3 ppm can cause water to appear as rusty. Poisoning due to manganese in water is rare. Zinc salts are poisonous only in very large doses. Copper salts in natural surface waters occur in trace amounts. Their presence beyond this level is an indication of pollution.
d.      Toxic substances
The main characteristics in the group are fluoride, cyanide, lead, arsenic, chromium, silver, selenium, cadmium and barium. As these substances are toxic, they should not be present in more than permitted levels in water and ice used for fish handling and processing.




3 .Bacteriological examination of water
Contamination by sewage or faecal matter is the greatest danger associated with drinking water. If such contamination has occurred and if, among the contributors there are carriers of infectious diseases; the water can cause diseases such as typhoid and dysentery. Sewage-polluted water may also contain the viruses of poliomyelitis other viruses of the enterovirus group, or the virus of infectious hepatitis. Animals and birds may carry intestinal organisms pathogenic to man. The use of contaminated water for the preparation of food may allow the multiplication of intestinal pathogens and hence is harmful.
 The direct search for the presence of specific pathogenic bacteria or viruses in water is impracticable for routine control purposes. Pathogens present in water are usually outnumbered by the normal intestinal organisms. These pathogens tend to die out more rapidly. It is possible to isolate pathogens from water but their isolation and identification are comparatively time consuming. The isolation of viruses is more difficult and requires lengthily procedures. Bacteriologists have therefore evolved simple and rapid tests for the detection of normal intestinal organisms such as Coliforms, faecal streptococci and clostridium perfringens (clostridium welchii). These organisms are easier to be isolated and identified. The presence of normal faecal organisms in a water sample indicates that pathogens could be present.
            The organism most commonly used as indicators of faecal contamination are the Coliform group as a whole, and particularly Escherichia coli which is the most frequent type of Coliform organism present in human and animal intestine, numbering more than 100 million per gram of fresh feaces.  The distribution of Coliform organisms in nature suggests that they may all be primarily faecal organisms but that outside the body, types other than E. coli have greater chance of survival and can multiply in certain circumstances.
            The greatest value of the test for faecal streptococci lies in assessing the significance of doubtful results from the test for Coliforms, particularly the occurrence of large numbers of Coliforms, in the absence of E. coli.  The presence of streptococci would confirm the faecal origin.
            The test for Clostridium perfringens has uses similar to that for faecal streptococci.  Clostridium perfringens forms spores which survive for a much longer time than the vegetative organisms of the Coliform group. The presence of clostridium perfringens in natural water indicates that faecal contamination has occurred. In the absence of E. coli the occurrence of clostridium perfringens in water together with other Coliform organisms suggests that faecal pollution has not been recent.




Standards

             Most of the uses of water in food industry necessitate certain standards of quality.  In many cases, water of the standard of public supplies is quite satisfactory. But for certain industries, water of more specialized nature is required.  A comparison of the India standards of water for processed food industry (IS 4-51) and for ice manufacture (IS 3957) is given in annexure 1.

Characteristic                                                                         Tolerance
                                                                                    Food industry              Ice manufacture

1.      Colour (Hazen units), Max.                             20                                            5
2.      Turbidity (Units), Max.                                    10                                            5
3.      Odor                                                                None                                        None
4.      pH                                                                    6.5 to 9.2                                 6.5 to 9.2
5.      Total dissolved Solids                                      1000                                        1000
Mg/L, Max.
6.      Alkalinity (as CaCO3)                                       -                                               100
Mg/L, Max.
7.      Total Hardness (as CaCO3)                             600                                          600
Mg/L, Max.
8.      Sulphate (as SO4),                                           200                                          200
Mg/L, Max.
9.      Fluoride (as F), Mg/L, Max.                            1.5                                           1.5
10.  Chloride (as CI), Mg/L, Max.                          250                                          250
11.  Cyanide (as CN), Mg/L, Max.                         0.01                                         0.01
12.  Selenium (as Se), Mg/L, Max.                                    0.05                                         0.05
13.  Iron (as Fe), Mg/L, Max.                                 0.3                                           0.3
14.  Magnesium (as Mg), Mg/L, Max.                  75.0                                         125
15.  Manganese (as Mn), Mg/L, Max.                   0.2                                           0.2
16.  Copper (as Cu), Mg/L, Max.                           1.0                                           1.0
17.  Lead (as Pb), Mg/L, Max.                               0.1                                           0.1
18.  Chromium (as C+6), Mg/L, Max.                     0.05                                         0.05
19.  Zinc (as Zn), Mg/L, Max.                                15.0                                         15.0
20.  Arsenic (as As), Mg/L, Max.                           0.2                                           0.2
21.  Nitrate (as N), Mg/L, Max.                             20                                            -
22.  Phenolic substances                                        0.001                                       0.001
(As C­6H5OH), Mg/L, Max.)

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